product features:
Static mixing is An efficient mixing equipment without moving parts, it is widely used in petroleum, chemical industry, also in medicine, food, mining, plastic extrusion and environmental protection. It has advantages of simply flow, compact structure, low energy consumption, low investment, large flexibility of operation, no maintenance, good mixing performance, etc which compared with agitator, colloid mill, homogenizer, Venturi tube and so on. It can replace the traditional related equipment if it is referred processing of mixing, emulsifying, neutralizing, absorbing, extracting, reacting, and intensifying heat transfer of liquid to liquid, liquid to gas, liquid to solid, gas to gas.
Calculation of pressure drop of static Mixing:
Pressure drop is not large when the static mixing is using in the pipe, the pressure drop produced by the static mixer can be ignored when the system pressure of the static mixing is high, the pressure drop of the static mixer will be adjusted if the system pressure of the static mixer is low, the calculation method of pressure drop for static mixer is different depending on the type of mixer. Please contact our technical department for calculation.
- SV type static mixing:
product features:
SV unit is a cylinder assembled from a certain size corrugated disc. Its technical properties are as follows: the highest dispersion range is reduced to 1-2 um.Under the uniformity coefficient of liquid-liquid phase and gas-gas phase is 
.
Product model:
|
Model
|
DN(mm)
|
dh(mm)
|
Q(m3/h)
|
|
SV-2.3/20
|
20
|
2.3
|
0.5-1.2
|
|
SV-2.3/25
|
25
|
2.3
|
0.9-1.8
|
|
SV-3.5/32
|
32
|
3.5
|
1.4-2.9
|
|
SV-3.5/40
|
40
|
3.5
|
2.2-4.5
|
|
SV-3.5/50
|
50
|
3.5
|
3.5-7
|
|
SV-3.5/65
|
65
|
3.5
|
5-12
|
|
SV-5/80
|
80
|
5
|
9-18
|
|
SV-5/100
|
100
|
5
|
14-28
|
|
SV-5～7/125
|
125
|
5-7
|
24-34
|
|
SV-5～7/150
|
150
|
5-7
|
30-60
|
|
|
Size
|
DN(mm)
|
dh(mm)
|
Q(m3/h)
|
|
SV-5～20/200
|
200
|
5-20
|
56-110
|
|
SV-5～20/250
|
250
|
5-20
|
88-176
|
|
SV-5～30/300
|
300
|
5-30
|
125-250
|
|
SV-7～30/350
|
350
|
7-30
|
173-346
|
|
SV-7～30/400
|
400
|
7-30
|
226-452
|
|
SV-7～30/450
|
450
|
7-30
|
286-572
|
|
SV-7～30/500
|
500
|
7-30
|
353-706
|
|
SV-7～30/600
|
600
|
7-30
|
505-1010
|
|
SV-7～30/1000
|
1000
|
7-30
|
1413-2826
|
|
SV-15～30/1200
|
1200
|
15-30
|
1630-3260
|
|
Typical application:
Gasoline, diesel oil and salt water neutralization and neutralization of gas
- SK type static mixing:
Product features:
SK unit is made up of spiral sheet with single hole channel left and right torsion. Its technical properties are as follows: the maximum dispersion degree is less than 10 u m, the coefficient of uniformity of liquid-liquid and liquid-solid is equal to .gif)
.
Product model:
|
Type model
|
DN(mm)
|
dh(mm)
|
Q(m3/h)
|
|
SK-5/10
|
10
|
5
|
0.15-0.3
|
|
SK-7.5/15
|
15
|
7.5
|
0.3-0.6
|
|
SK-10/20
|
20
|
10
|
0.6-1.2
|
|
SK-12.5/25
|
25
|
12.5
|
0.9-1.8
|
|
SK-16/32
|
32
|
16
|
1.4-3.2
|
|
SK-20/40
|
40
|
20
|
2.2-4.5
|
|
SK-25/50
|
50
|
25
|
3.5-7.0
|
|
SK-32.5-65
|
65
|
32.5
|
5.9-12
|
|
SK-40/80
|
60
|
40
|
9-18
|
|
|
Type model
|
DN(mm)
|
dh(mm)
|
Q(m3/h)
|
|
SK-50/100
|
100
|
50
|
14-28
|
|
SK-62.5/125
|
125
|
62.5
|
22-44
|
|
SK-75/150
|
150
|
75
|
31-64
|
|
SK-100/200
|
200
|
100
|
56-110
|
|
SK-125/250
|
250
|
125
|
88-177
|
|
SK-150/300
|
300
|
150
|
127-255
|
|
SK-175/350
|
350
|
175
|
173-346
|
|
SK-200/400
|
400
|
200
|
226-452
|
|
SK-250/500
|
500
|
250
|
353-706
|
|
Typical application:
Chemical, petroleum, pharmaceutical, food, fine chemical, plastic environmental protection, synthetic fiber, injection molding, color matching, paper making, propeller chlorine mixing, solvent deasphalting, acid-alkalinity neutralization, asphalt blending, industrial naphthalene dephenol, liquid hydrocarbon mercaptan, Polymer material mixing, color matching, heat transfer.
- SX type static mixing:
Product features:
SX units are composed of a number of X-type units according to a certain rule of cross stripes. Its technical properties are as follows: the non-uniform degree of liquid-liquid liquid-solid phase is equal.
Product model:
|
Type model
|
DN(mm)
|
dh(mm)
|
Q(m3/h)
|
|
SX-12.5/50
|
50
|
12.5
|
3.5-7.0
|
|
SX-16.25/65
|
65
|
16.25
|
6-12
|
|
SX-20/80
|
80
|
20
|
9-18
|
|
SX-25/100
|
100
|
25
|
14-28
|
|
SX-31.25/125
|
125
|
31.25
|
22-44
|
|
SX-37.5/150
|
150
|
37.5
|
30-60
|
|
|
Type model
|
DN(mm)
|
dh(mm)
|
Q(m3/h)
|
|
SX-50/200
|
200
|
50
|
56-110
|
|
SX-62.5/250
|
250
|
62..5
|
88-176
|
|
SX-75/300
|
300
|
75
|
125-250
|
|
SX-87.5/350
|
350
|
87.5
|
173-346
|
|
SX-100/400
|
400
|
100
|
226-452
|
|
SX-125/500
|
500
|
125
|
353-706
|
|
Typical application:
polymer mixed, light ketobenzene-dewaxing oil, paper paddle chlorination bleaching crude oil, alkali-injection process.
- SL type static mixing:
Product features:
SL units are composed of a number of L-type units according to a certain rule of cross stripes. Its technical properties are as follows: the non-uniform degree of liquid-liquid liquid-solid phase is equal ≤5％..
Product model:
|
Type model
|
DN(mm)
|
dh(mm)
|
Q(m3/h)
|
|
SL-12.5/25
|
25
|
12.5
|
0.7-1.4
|
|
SL-16/32
|
32
|
16
|
1.4-2.9
|
|
SL-20/40
|
40
|
20
|
2.3-4.6
|
|
SL-25/50
|
50
|
25
|
3.5-7
|
|
SL-40/80
|
80
|
40
|
9-18
|
|
SL-50/100
|
100
|
50
|
14-28
|
|
SL-75/150
|
150
|
75
|
32-64
|
|
|
Type model
|
DN(mm)
|
dh(mm)
|
Q(m3/h)
|
|
SL-100/200
|
200
|
100
|
56-110
|
|
SL-125/250
|
250
|
125
|
88-176
|
|
SL-150/300
|
300
|
150
|
127-255
|
|
SL-175/350
|
350
|
175
|
173-346
|
|
SL-200/400
|
400
|
200
|
226-452
|
|
SL-250/500
|
500
|
250
|
353-706
|
|
SL-300/600
|
600
|
300
|
410-814
|
|
Typical application:
Wastewater treatment, High Polymer mixed, Heat transfer reaction, Heat Exchange.
- SH type static mixing:
Product features:
SH unit is composed of two channels, the helical slices are placed in the channels, the adjacent units are located 90 degrees in the azimuth of the L channel, and there is a fluid distribution chamber between the units. Its technical performance is as follows: the highest degree of dispersion is 1-2um, liquid-liquid, liquid-liquid, The uniformity of liquid-solid phase .
Product model:
|
Type model
|
DN(mm)
|
dh(mm)
|
Q(m3/h)
|
|
SH-3/15
|
15
|
3
|
0.1-0.2
|
|
SH-4.5/20
|
20
|
4.5
|
0.2-0.4
|
|
SH-5/25
|
25
|
5
|
0.5-1.1
|
|
SH-7/32
|
32
|
7
|
0.9-1.8
|
|
SH-9/40
|
40
|
9
|
1.6-3.2
|
|
SH-12/50
|
50
|
12
|
2.3-4.6
|
|
|
Type model
|
DN(mm)
|
dh(mm)
|
Q(m3/h)
|
|
SH-19/80
|
80
|
19
|
4.0-8.0
|
|
SH-24/100
|
100
|
24
|
6.5-13.0
|
|
SH-36/150
|
150
|
36
|
31-63
|
|
SH-49/200
|
200
|
49
|
54-108
|
|
SH-74/300
|
300
|
74
|
124-248
|
|
SH-124/500
|
500
|
124
|
174-348
|
|
Typical application:
Mixing, color matching, heat transfer of acrylamide mixed and polymer materials mixed.
Installation of static mixing:
|
Type
|
Installation form
|
|
SV
|
Gas-liquid phase: vertical mounting (shunt and countercurrent)
Liquid-gas phase: horizontal or vertical (bottom-up) installation with similar effect
Gas-gas phase: horizontal or vertical (gas phase density difference is small, direction is not limited) installation
|
|
SX
|
Liquid-liquid phase: horizontal or vertical (bottom-up) installation with similar effect
|
|
SL
|
Liquid-liquid phase: horizontal or vertical (bottom-up) installation with similar effect
Liquid-solid phase: horizontal or vertical (bottom-up) installation
|
|
SH
|
Gas-liquid phase: the size of the flange at both ends is determined by magnifying the nominal diameter of the product by one Ge Lai, using the SL type installation form
|
|
SK
|
The product of the mobile unit is usually at one end without a positioning device as the entrance.
Liquid-liquid phase: horizontal or vertical (bottom-up) installation with similar effect
Liquid-solid phase: vertical (bottom-up).
|
Static mixing should be installed in the initial mixing of two or more strands of fluid, it’s installation form is different by the using situations, specific requirements are shown as below:
Attention: Gas-liquid phase means gas phase flow is working flow, while liquid phase flow is passive flow.
Liquid-gas phase means liquid phase flow is working flow, while gas phase flow is passive flow.
Order instruction:
- Please provide the following parameters in detail to help you better choose a static mixing:
A . working medium B. flow rate kg/h C. working pressure Mpa D. working temperature ℃ E.material viscosity CP F.material density kg/m3 G. allowable compression loss Mpa H. flange standard I.equipment material.
- The import and export flange standard of mixing produced by our company can be HGG / HGJ / JB / T / SHANSI, etc. customers should indicate the flange standard and specification when ordering. All unnoted flanges should be made according to HG20592-1997.
- You also need to provide the highest working pressure, working temperature, working medium and so on if you choose the product with clamp, Attached: SN type distributor.
Product features:
In the process of fluid transportation, the mixing ratio is often affected by the unbalanced pressure of the fluid conveying of each strand, and in order to better cooperate with the static mixing of the user, the SN type distributor has been developed and developed in our company. It has the performance of the injection lift pump, and the pressure of the materialundefineds exit is reached the required pressure under the guarante of the secondary flow condition. SN type distributor consists of nozzle, receiving chamber, mixing chamber, diffusion chamber, etc. The main stream passes through the nozzle and forms a low pressure at the conical entrance at its high speed, so that the secondary flow is sucked into the receiving chamber, which accelerates it, swirls at the height of the mixing chamber and ejects from the diffusion chamber at a certain speed. So that the fluid can be transported smoothly to the static mixing, so as to achieve the best using effect.
Product application:
It is suitable for feeding two or more streams. the Venturi tube distributor is used when the pressure between the main stream and the secondary flow is unbalanced, and the general type distributor is used when the main stream and the secondary flow pressure are balanced.
Distributor form:
Distributor selection:
SN distributor is designed for different operation conditions. Please contact our technical department to help users design and finalize the design,